Flexible Flat Cable Laminating Machine (FFC Laminating M/C)

Model Number

IFC-ST5Y-BTS/SM-SL1/2/5-108,

Specifications

Principal particulars

• Machine dimensions
  - length 11 meter x width 1.2 meter x height 2.0 meter
• Machine speed
  a) Standard: 2 m/minute
  b) Max: 3m/minute
• Available pitch
  a) 0.3mm pitch ± 0.03mm (conductor width: 0.2mm)
  b) 0.5mm pitch ±0.05mm (conductor width: 0.3 mm)
  c) 1.00mm pitch ±0.1mm (conductor width: 0.7 mm)
  d) 1.25mm pitch ±0.1mm (conductor width: 0.8mm)
  - conductor width could be changed in accordance with customer's request.
• Manufacturing goods
  a) FFC (card cable)
  b) Flat cable for air bag
  c) Under carpet cable for simultaneous translation
  d) Other flat cable
• Available polyester film: width 120mm , available supporting tape width: 16mm, 18mm, 20mm
• Wire running direction: from left to right (optional)
• Line components
  a) 108 head wire rack (pay-off stand) 1 set
  b) Main body
  c) Take-up unit 1 set
  d) Control panel 1 set
  e) Conductor cleaning equipment
  f) Cable capstan
  

Detailed specifications

• 108 head wire rack (pay-off stand)
  (a) Wire: 0.035 x 0.3, 0.05 x 0.2, 0.1 x 0.2, 0.1 x 0.3, 0.05 x 0.15
  (b) Type: shaft support type
  (c) Reel: max 160mm Ø
  (d) Brake: belt control by spring
  (e) Short-circuit check
  (f) Wire guide
  (g) Air cylinder
• Main body
  

  Separator ＆ brass comb (pitch roller)

  0.5mm pitch : conductor width 0.3mm: 6ea + 1ea or 0.3mm pitch: conductor width 0.2mm: 6ea + 1ea 1.0mm pitch: conductor width 0.7mm: 6ea + 1ea 1.25mm pitch: conductor width 0.8mm: 6ea + 1ea

  Film rack ＆ capstan

  dia: 300mm max x 140mm width Drive: dc motor: 50 w Tension control by arm dancer Activator for e.p.c is equipped

  Conductor capstan

  90w geared motor capstan roll

  EPC ＆ activator

  a. Left: 1pc, right: 1 pc b. Drive: geared motor c. Adjusting unit: lm guide ＆ ball screw d. Sensing: optical fiber

  Heat roller

  Drive: 1.5kw geared motor (2hp) Heater: (1) 4pcs max. temp.: 230°C Silicone coated roller on 45c Q'ty: 4ea (2set)

  Cool roller

  Type: water cooling

  Tension keeping roller

  Cool unit

  Type: water cooling Cooling method: water supply

  Film punching ＆ slide system
  Puncher size Male: (W) 12mm X (L) 120mm (W) 10mm X (L) 120mm (W) 8mm X (L) 120mm (W) 6mm X (L) 120mm (W) 4mm X (L) 120mm (W) 12mm X (L) 105mm (W) 10mm X (L) 105mm (W) 8mm X (L) 105mm (W) 6mm X (L) 105mm (W) 4mm X (L) 105mm (W) 12mm X (L) 96mm (W) 10mm X (L) 96mm (W) 8mm X (L) 96mm (W) 6mm X (L) 96mm (W) 4mm X (L) 96mm Female is changeable (w ＆ l)	(W) 12mm X (L) 56mm (W) 10mm X (L) 56mm (W) 8mm X (L) 56mm (W) 6mm X (L) 56mm (W) 4mm X (L) 56mm (W) 12mm X (L) 55mm (W) 10mm X (L) 55mm (W) 8mm X (L) 55mm (W) 6mm X (L) 55mm (W) 4mm X (L) 55mm
  Slide length: 100mm Sliding system: lm guide ＆ block, timing belt or servo motor

  Supporting tape supplier ＆ press system

  a. Type: hot press b. S/T width: 20mm c. Die: top plate bottom plate d. Drive: 400w Servo motor e. Temp.: max 180°

  Slitter

  Adjusting structure: left/right, up/down Type: Cutting knife type

  Cable capstan

  1.5kw AC motor(2Hp) Urethane is coated on 45°C.

Take-up unit (winder)

• Drive: separated with main body
  
• Winding head q'ty: 3ea
  
• Slip ring type
  
• Speed control is linked with main body.

Control box

• Main voltmeter: 0 - 500v
  
• Main amperemeter: 0 - 100a
  
• Temp. regulator: scr type
  
• Heat roll temp. controller
  
• S/T heater temp. controller
  
• Main switch

Operation panel

• Punch length selector
  
• S/T distance selector
  
• Total length counter
  
• Total q'ty counter
  
• Switch for main motor
  
• Switch for winder motor
  
• Speed controller
  
• Operation switch
  
• Automatic setting button for each style of FFC

Spare parts

• Pitch roll
  0.501 x 0.33 x 10Ø1ea
  0.502 x 0.33 x 10Ø1ea or 0.302 x 0.33 x 10 Ø 1ea, 0.304 x 0.23 x 10 Ø 1ea
  1.002 x 0.73 x 10Ø1ea
  1.004 x 0.73 x 10Ø1ea
  1.254 x 0.83 x 10Ø1ea
  1.256 x 0.83 x 10Ø1ea
  
• Pitch guide roll
  0.501 x 0.33 x 35Ø6ea or 0.302 x 0.23 x 35 Ø 6ea
  1.002 x 0.73 x 35Ø6ea
  1.254 x 0.83 x 35Ø6ea
  
• Bearing
  636zz 36ea / 688zz 12ea
  1208(open) 4ea
  6008(open) 4ea
  
• Heater
  800w x 220 5ea
  300w x 220 5ea
  
• Thermo couple 5ea
  
• Puncher knife 97 x 8 2ea
  45 x 8 x 5t 4ea
  
• Heat roller 2ea
  
• Ass't roll for slitter 5ea
  
• Circular acrylic
  400 Øx 77Ø20ea
  300 Øx 77Ø4ea
  
• Conductor separator 1ea
  
• Cutting machine 1set
  
• High temperature grease 1ea
  
• Optic fiber sensor 2ea
  
• Fuse 6a 2ea, 4a 2ea, 2a 2ea
  
• Relay 4ea
  
• Slitter spacer 0.5 ~ 1.25 pitch
  
• Tool box
  
• Paper tape 1ea

Power source: 380v, three phases 4 wires
Supply power: 12㎾
Operation panel are in main body.

Operating switch for each style (8) of cable would be settled-up either automatically or manually.

Above specification could be changed for the purpose of performance improvement and customer's request.